Windows version Roll weight (lbs) =. Stretch Wrap Usage Calculator Enter # of Loads Per Week Here *The calculations are based on what we've experienced as the typical pallet load and film usage of our customers: The load is 40" x 48" x 72"' - 12 revolutions are done per load - Film is 80 gauge, 6,000 ft per roll - Cost is $76.00 Stop wasting film and money! Using the weight, width and gauge of film calculate the roll length. Stretch Find out how much automation can save you with our stretch film calculator. It is similar to gauge in that the higher the micron count, the thicker the plastic. Roll Stretch Film; Shrink Film; Cling Film; Label Products; FIBC Bags; Forms . Information about packaging machines, materials, and applications. Malpack stretch film formed with 5-layer cast line in Ajax, ON, Canada. For the best experience on our site, be sure to turn on Javascript in your browser. width of the film * Measure the width of the film when applied to the pallet. Roll Weight Calculator. ROLL WEIGHT: ROLL WEIGHT : Using the length, width and gauge of film calculate the roll weight. Linux version Step 3 Use the formula below to determine the amount of stretch. Thats where our stretch wrap calculator comes into the picture. UV-stable films. Legal note | Terms of use | Copyright 2010 GeriSoft Stdi Kft. Technical Data For True Gauged Hand Stretch Film, Machine Stretch Film, and Bundling Film. The ASTM standard for this method for plastic film is ASTM E252. 11 revolutions x 16 ft. per revolution = 176 ft. of stretch film used per pallet. Head Office Address Geor Papandreou 125, Metamorfosh. These are just general recommendations, remember to talk to a packaging specialist to help walk you through proper containment force numbers. With the calculator you can get a picture of how much automation could be saving you. Phone: (+30)2102533060 Email: info@denelavaspack.gr Stretch Film Conversions. So if we calculate . You will be able to calculate the correctness of stretch film data (net and gross weight, thickness, length, stretch value) You will be able to calculate the correctness of shrink film data, and you can convert the cost of film purchased in m2 or kg to cost per unit. How much of an impact automation can have on your labor costs is going to be in direct proportion to the scale of your operations. Up to 40% more productivity Up to 57% cost savings Up to 74% less waste Looking to achieve similar results? Dual surface films. The installation and user guides included! You can download our free calculator right now and plug in your actual numbers. Today's semi-automatic stretch wrappers can include time-saving features that will free your people up for more important tasks and save you money. Film calculators; Videos, and more! m 2 /kg lb./ream g/m 2; . New Product Development Requests; . Roll width (inches) = weight (lbs) = Your email address will not be published. EXAMPLE: 450mm X 20m X 1000m roll is 0.45 X 0.02 X 1000 X 0.92 = 8.28kg plastic. The system will convert the measuring unit. 45 60: 75 100 125 Single Wound 11,660 8,750 7,000 5,250 4,200 Center Folded 5,830 4,375 3,500 2,625 2,100 IPS Packagings Air Cushioning System is a Win, Bubble and Foam Roll Dispensers: Protective Packaging Thoughts, The Right Time to Buy Packaging Equipment, Automotive Packaging Solutions of the Future, Press Release: IPS Packaging & Automation Opens Rialto, CA Location. What Are the Best Commercial Vacuum Sealer Bags of 2022. Stretch wrap machines with a pre-stretched head can consistently obtain 225% 250% stretch. film calculate the roll length. Stable mid-weight loads (500-1,100 lbs. The unlock key is only 7. The estimates listed can vary based on actual stretch rate and film overlap. Handy Conversion tables for stretch film Including: Stretch Film Roll Weight, Stretch Film Roll Length, Stretch Film Microns to Gauge, Stretch Film Gauge to Microns, demonstration models available complete with full warranty at very low prices. 70) = Resulting roll length (ft) = Microns to Gauge (Film Thickness Conversions) Enter the thickness in microns for corresponding gauge thickness: Microns = Gauge = Gauge to Microns (Film Thickness Conversions) Feel free to drop us a line for assistance. Roll Length Continue reading Roll width (inches) = 70) =. Indicate your packaging needs and find the right stretch film to package your company's products. We often run into warehouse managers that have been getting by with hand wrapping loads (at all sizes of operations) for years. Film Reducing costs and plastic waste can be as easy as swapping your stretch wrap. of force. Gauge (ie. * * * * * * . If you are only hand wrapping one or two loads a day, then (all cards on the table) automation isnt going to make that much of a dent in your bottom line. film calculate the roll weight. Spare 2 minutes to complete the questions in our Stretch wrap Calculator below and we'll let you know exactly how much your business could save. 70) =. If you have any questions about reducing stretch film costs or usage, feel free to call us at 1-800-441-5090 or shop online at www.uspackagingandwrapping.com. Utilize our free Roll Calculator tool for your film or sheet dimension calculations. the thickness in microns for What can I save with a Wrapplicator system? Enter the width, thickness, length, bundle weight and paper core weight specified by the manufacturer and measure the gross bundle weight and the weight of an empty paper core. Film Conversions. Thickness Conversions: Microns Besides used stretch wrap equipment, we often have, Loaded with features, built like a tank, and aggressively priced. If you are wrapping a lot of loads a day, however, then automation can make a big difference. Then enter the specifications of your product. 2018. Be sure to put the line at least 2-4 ft. away from the end of the stretch film. FREE Shrink Film Sizing Chart / Calculator Form to Download Shrink Film Calculator Name Cross country move requires major configuration redesign. . Typically, most hand applications reach 100% 150% maximum stretch. The calculator will specify the minimum film quantity needed that is possible according to the technology. Download Stretch Film Cost Calculator for iOS to mEGAPLAST SA announces a new Application for Stretch Film Calculations. Matte films. 2015. Release films. Length (ft.) = Step 1 - Using an easily visible marker, make a 10-inch line on stretch film unraveled from the roll. Handy Conversion tables for stretch film Including: Stretch Film Roll Weight, Stretch Film Roll Lenght, Stretch Film Microns to Gauge, Stretch Film Gauge to Microns. Check if your stretch film measures up to the specifications. Stretch Film Weight Calculator; Stretch Film Weight Calculator - China Manufacturers, Suppliers, Factory. of 1 g accurate, max 1kg measuring range scale, 1 pc of 0.1 kg accurate scale that is able to measure at least up to 20 kgs. JavaScript seems to be disabled in your browser. We recommend figuring the amount of film usage per pallet and then multiplying the amount of stretch film used per pallet times the number of pallets per week. Roll Step 2 Tie the film to a pallet and begin wrapping the pallet as normal. Roll Dimension Calculator. In stretch film manufacture we could measure it by: Width x Length x Thickness x 0.917 : 1,000,000 = net weight. Gauge (ie. Polyester films with PCR. The final number will give an accurate amount of stretch film footage needed per given time period. MAC OSX version Step 4 Use the formula below to determine the amount of ft per roll with an average stretch rate. This stretch film is a three-layer cast stretch film co . 44"x48"x60". Step 1 Determine the amount of film used each revolution. Factory Address Ypato Viotias, Thiva - Greece. 1 + Stretch Rate Obtained x Ft. per roll of film. For companies wrapping hundreds or thousands of pallets annually, determining the amount of stretch film usage and the average stretch rate is important to understanding costs. Yield and Unit Weight of Different Film Types. Microns, Content and descriptions used in coordination with, Used and Refurbished Pallet Stretch Wrappers, A Guide to Purchasing Stretch Wrap Equipment, We give you at last 10 Reasons To replace hand wrap with a Stretch Wrapper for your pallet wrapping applications. Flame retardant films. 48 per side x 4 sides = 192 inches of film used per revolution. You can check that a film with a given weight is how many m 2 or linear meter, the given m 2 film is how many kgs, and if you give the film unit price (eg. Below are two step-by-step stretch wrap calculations and a video to determine stretch film usage and stretch rates. In case you add a price, the system will calculate a unit price. Calculators and Converters. See It Here Learn More Contact Us Request A Sample Analysis How It Works Contact us here, or call 1-302-798-5400 to have a technical discussion regarding your off-line thickness gauging application. Use the calculator below to calculate the thickness of your stretch film. How much is your labor rate? All of our true gauged stretch film is produced from high-quality LLDPE (Linear Low-Density Polyethylene). The step-by-step guide below will explain how to determine the stretch rate obtained. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Brent Roake is head of marketing and other fun projects as U.S. Packaging & Wrapping LLC. 250%. Enter Your Thickness In Mils (1/1000") "Gauge" Microns Milimeters Inches "Gauge" to Mils/Microns Calculator IMPORTANT! PE Films Weights and Measures Single Wound Weight per 1,000 Lineal Metres Width X Gauge X .00925 = kilograms per 1,000 lineal metres Example: 44.132 cm layflat tubing 114.3 m (micrometer / micron) 44.132 cm X 114.3 m X .00925 = 46.66 kilograms per 1,000 lineal metres Single Wound Weight per 1,000 Lineal Metres Width (cm) You may be interested in these related posts: This post was published on August 9, 2016 and updated on August 30, 2016. 20 feet or more is recommended for better resolution. After a few revolutions, re-measure the line and write down the new length. Roll Weight: Using the length, width and gauge of film calculate the roll weight. Unit Converter. . of all stretch films is 3 times thicker than our high performance films Check if your stretch film measures up to the specifications Use the calculator below to calculate the thickness of your stretch film. If you feel that a couple of euros worth of our work, support us! Try for free (only in Hungarian actually), and use all functionality. Cut a sample of the film. Formula to Determine Film Usage For a Specified Period, Number of pallets wrapped each week x Ft. of stretch film used each pallet, Example: 40 pallets wrapped per week x 176 ft. of film used per pallet = 7,040 ft. of stretch film used weekly, Stretch film footage used weekly Post-stretched Roll Length. In the example above, the 3,300 hand stretch film roll would have been 5,250 long with 250% stretch. Careers. Factory Address Ypato Viotias, Thiva - Greece. This calculator can be used to calculate the average thickness of plastic film or the thickness of other materials NIST traceably. 3 Ways to put a Stop to the No. For example, a machine that automatically attaches the film to the load and cuts the film at the end of the wrap cycle saves about 2 minutes per load, compared to an employee climbing off and back on a forklift. For these estimates, the amount of film used to wrap each pallet is based on a total of four bottom wraps and two top wraps with a 50% overlap up and down the pallet. View all posts by BrentR. Stretch Film Gauge Formulas REQUEST MORE INFO > Categories: Packaging Supplies Net Poly Weight of a Roll = Length x Width x Gauge 2,500 Micron to Gauge = Micron x 3.937 Gauge to Micron = Gauge x .254 Feet to Meters = Feet x .305 Meters to Feet = Meters / .305 Ounces to Grams = Ounces x 28.35 Grams to Ounces = Grams / 28.35 They know how hand wrapping works and they know how much it costs. Step 1 Using an easily visible marker, make a 10-inch line on stretch film unraveled from the roll. Definitely. Weight Converter Gauge Gauge refers to a form of measurement used for thin plastics, in this case stretch film. Is a Semi-Automatic Stretch Wrap Machine Right for You? You will be able to calculate the expected consumption for the specific . You can get the calculator by clicking on the link below. The calculations are done by entering the numbers, and automatically calculated. If you also enter the film width of the film you intend to use, the system will calculate a maximum consumption of that specific film. Step 3 Multiple the number of revolutions by the amount of film used each revolution. 44"x48"x60". Roll The step-by-step guide below will explain how to determine the stretch rate obtained. Roll Length (ft.) =. Fill out this stretch film form to help us find the right film for you. 30"x5000' Machine Stretch Film Roll. To help put the benefits of automation into concrete terms, it is useful to calculate the saving of automation in actual dollars and cents. No matter the application (shrink film, lamination sealant layer), simply input the dimensions of the package in either English or Metric units to derive the weight per 1,000 packages then multiply by the price per pound for cost per 1,000 packages.We have endeavored to make this easy. Step 2 Convert Inches of film used per revolution to ft. How to Choose the Best Shrink Wrap Machine for Your Business. The calculator below calculates the theoretical thickness of plastic film using the equation (volume) x (density) = (weight) . Get the app. that the gross/net weight, thickness and length data correspond to each other or not, 1 pc. Light loads (0-500 lbs. Are you interested in a future with Malpack and an opportunity to grow both professionally and personally . Roll weight (lbs) = Roll width (inches) = Gauge (ie. What should be the weight of my roll of stretch film? Then lay down the bundle on the floor and unwind 10 meters of film from it (be careful and do not stretch the film!). Phone: (+30)2102533060 Email: info@denelavaspack.gr If you would like to know more about IPS Packaging, call 800.277.7007 or contact our. 9 Vacuum Sealing Tips & Tricks to Seal Like a Professional, North American Pallet Wrapping Machines and Materials, 16 Questions to Ask Before Buying an Automatic Shrink Wrap Machine, Innovative Packaging Technology You May Not Know About. This Application estimates: Cost per Pallet Film Weight Used per Pallet. the thickness in Gauge for Grasping the amount of stretch rate consistently obtained by employees wrapping by hand or by machine application is essential in understanding stretch film cost. The pallet dimensions are 48x48x63. W&H cast stretch line installed. Gauge (ie. Todays semi-automatic stretch wrappers can include time-saving features that will free your people up for more important tasks and save you money. For example, a machine that automatically attaches the film to the load and cuts the film at the end of the wrap cycle saves about 2 minutes per load, compared to an employee climbing off and back . corresponding gauge thickness, Microns Temperature stable films. Being supported by an highly developed and specialist IT team, we could give technical support on pre-sales & after-sales service for Stretch Film Weight Calculator, Buy Vestax Vci 400, Reinforced VCI Paper For Steel Plate, Kraft Paper Bags . IPS Packaging is a leading provider of packaging supplies, packaging equipment and packaging solutions. Discover now our configurator! New W&H 160" line installed. We are always happy to help. Gauge. Line Size After Stretch Line Size Before Stretch Line Size Before Stretch. About Us U.S. Packaging and Wrapping LLC. Ste #1039 * Ada MI 49301 * 616-977-3770 How many loads do you wrap a day? Be sure to put the line at least 2-4 ft. away from the end of the stretch film. How to. Film is often rewinded on the roll with oscillation (= zig-zag). Grew to 180m+ lbs of capacity. Roll 114.13. For over 8 years Brent and co-workers have tested in-house and helped thousands of companies large and small find solutions for product packaging. corresponding Micron thickness, Gauge Example: Standard Machine rolls are 5000 ft. long and hand rolls are 1500 ft. see the two examples below. If you enter a price too, the system will calculate a per product and total wrapping task cost. ): 6-8 lbs. Measure this 10 meter piece and enter the data into . DIFFERENCES BETWEEN BLOWN AND CAST STRETCH FILMS BLOWN STRETCH FILM CAST STRETCH FILM BLOWN STRETCH FILMS CAST STRETCH FILMS WRAPPING MACHINE INDUSTRY STANDARD PROFILES A PROFILE 16 HUF/m 2) the system will convert it to HUF/kg price and vice versa. Your email address will not be published. Click Here To Buy Packaging Products Online! Entry level stretch wrapper for the low volume user who simply needs to wrap pallets quickly, with convenience, at an affordable price. ): 2-6 lbs. Micron Micron is the new metric standard used for measuring stretch film thickness. 1 Problem in Stretch Wrapping, 4 Things You Must Consider When You Pick Your Stretch Wrapper, 5 Fundamentals of Stretch Wrapping Youve Probably Forgotten, How One Warehouse and Logistics Provider Increased Efficiency and Reduced Product Damage, Distribution Centers and the Ability to Effectively Wrap Order-Picked or Unstable Loads, Understanding the Packaging Challenges in the eCommerce, Fulfillment and Logistics Industries, Case Study: Managing Operating Costs and Potential Labor Shortages in the Healthcare Product Industry, How Semi-Automatic Stretch Wrappers Can Slash Labor Costs, Total Control System Case & Tray Handling. The amount of stretch obtained when applying the film is a massive factor in the overall cost of film and usage. For the best experience on our site, be sure to turn on Javascript in your browser. Head Office Address Geor Papandreou 125, Metamorfosh. to Microns: Enter Try our off-line calculator on Windows, Linux or Mac OS! Enter Your Thickness In Microns Mils Gauge Milimeters Inches Mils to Gauge/Microns Calculator Enter the thickness in mils of your film and get the equivalent in the other units. Detailed packaging articles have been published in Packaging Digest and other high circulation publications. Resulting roll weight (lbs) =. Once the post-stretched roll length is determined and the film usage is known, purchasers can make accurate forecasts in film ordering and film savings. This is true whether applying by hand or machine. of force. To determine the amount of film being used per pallet, it is important to know the number of revolutions it takes around a pallet to secure the load. The last step is determining the number of pallets going out per day or week and multiplying it by the amount of film used each pallet. Roll Diameter Calculator. 70) =. Required fields are marked *. Surface modified films. If you are unsure of a film's gauge you can use this tool to determine the approximate gauge. Length: Using the weight, width and gauge of Example: 7,040 of stretch film used 3,300 Hand Stretch Film Rolls at 120% stretch = 2.13 rolls used per week at a 120% stretch rate. So how do we know the supplier could give us the right length? Material Densities Polypropylene = 0.90 g/cm2 Polyester = 1.40 g/cm2 Polyethylene = 0.91 - 0.96 g/cm2 Polycarbonate = 1.20 g/cm2 Below is the formula. Stretch wrap typically comes in gauges ranging from 37 to 150. FILM TYPE DENSITY (g/cc) YIELD of 1 MIL UNIT WEIGHT OF 1 MIL FILM; in 2 /lb. Stretch Film Calculator: How Much Can Automation Save You? 114.13. Example: If the line size before stretching is 10 inches and after stretching is 22 inches the formula would be as below. Contact; Menu. Step 2 - Tie the film to a pallet and begin wrapping the pallet as normal. Use this free calculator to find the basis weight of your material based on the weight and cross sectional area of your material. 11000 Bluegrass Parkway,Louisville, KY 40299, LINC | Lantech Intelligent Network Connection, Increasing Efficiency and Decreasing Risk by Keeping Operators On Their Forklifts, Cutting Logistics Costs in Worldwide Operations . Film coatings. If you have any questions about the products listed feel free to call us at 1-800-441-5090. The weight of the core should then be added for the total roll weight. Weight: Using the length, width and gauge of Gauge to Gauge: Enter Noble Films Corporation * 7125 Headley St. S.E. The result shown only after 30 seconds in the demo. Roll Length: Using the weight, width and gauge of film calculate the roll length. Film; Paper; Yield Chart; Barrier Properties; Forms. In the video below we are using a pallet that requires a total of 11 revolutions to secure the load. Width in Inches + Length in Feet + Weight in Ounces = Film Gauge Please enter inches and feet in decimal units. Simply choose the appropriate tab to calculate roll weight, diameter or length. Roll width (inches) =.
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